Basic Info.
Model NO.
ZTG-80
Suitable Pipe Diameter
2000-5000mm
Roller Linear Speed
100-1000mm/Min
Motor Power
3kw
Speed Mode
AC Variable Frequency Stepless Speed Regulation
Lead Time
20 Days
Wheel Width
260mm
Warranty
1 Year
Wheels Quantity
8 Wheels
Wheel Material
Rubber and Steel Wheel
Other Names
Tank Rollers/Tank Rolls and Turning Rolls
Wheel Outside Diameter
500mm
Exported to
Canada, USA, Russia, Brazil, South Africa etc
Roller Material
42CrMo Forged Steel Wheel
Transport Package
Wooden Box
Trademark
Lemar
Origin
Wuxi, China
HS Code
8428909090
Product Description
80Ton Adjustable General Pipe self Aligned Welding Rotator
The ZTG, KTG type welding Rotators are developed by utilizing both domestic and international advantages.
Turning Rolls are produced in accordance with pressure vessel factory specifications.
These items are used in the automatic handling and welding of metal round containers. Equipment is required to build pipelines and pressure vessels.
Depending on the diameter of the workpiece, self-adjustable turning rolls rotators can automatically alter the angle of the wheels.
In order to achieve four-wheel driving, the four driving rollers use full-gear wheel drive.
It combines rubber and steel wheels combined to accommodate various wheel widths, has a sizable carrying capacity, and has powerful drive capabilities.
VFD is used as the method of speed adjustment; it has a low sound and pleasant turning. 
Specifications of Self aligned welding rotators:
How to use the welding turning rotators correctly?
1. The self-adjusting turning rotators should be installed in a strong, ventilated, rain-proof, moisture-proof, dust-proof place, and away from severe vibrations. It is strictly forbidden to spray corrosive liquids on the equipment.
2. When the main and driven roller frames are installed at the same time, it must be ensured that the level of the main and driven frames is equal, and the center line is on the same straight line, and the adjustment is made by measuring the diagonal of the main and driven frames.
3. Requirements for placing the workpiece: The diameter and weight of the workpiece should be strictly followed by the design regulations, otherwise safety accidents will easily occur. According to the length of the equipment, the distance between the main and auxiliary wheels should be adjusted appropriately.
4. The rubber wheel is only suitable for working at normal temperature. Under special circumstances, the higher temperature of the contact between the workpiece and the rubber wheel is ≤75 degrees, otherwise the rubber wheel may be damaged.
5. When in use, the turning rollers should be in full contact with the workpiece, and contact with weld seams or sharp parts is strictly prohibited. At the same time, when lifting the workpiece, it is strictly forbidden to hit the rollers to prevent damage to the rollers or other parts. If the equipment is not fixed, it is likely to hit hard lead to subversion of the whole machine.
6. The self aligning welding rotator is gradually adjusted from low speed to high speed when starting.
When changing the steering, the motor can only be switched after the motor stops, otherwise it is easy to cause the motor to burn out. During operation, no one is allowed to stand within the radius of rotation of the workpiece.
7. In order to ensure the performance of the equipment, all transmission parts should be filled with lubricating oil before use, and the equipment should be filled in the daily inspection and maintenance record form. Welding turning rolls should be inspected regularly after being used for a period of time, and the maintenance record form should be filled out. 
We have made a name for ourselves as the top manufacturer and exporter of items like welding rotators, positioners, column & booms welding manipulators, fit-up moving type welding rolls, transportation trolleys, and many more over a long period of time.
Our goods are renowned for their high caliber, dependability, and toughness, which helps our clients in more than ten different industries become more productive and productive.
We hold a company-wide certification for the ISO 9001:2015 Quality Management Standards.
Wuxi Lemar Machinery Equipments has been relied upon by our prestigious clients in the fields of heavy engineering, pressure vessel manufacture, energy & utilities, pharma, and construction.
The ZTG, KTG type welding Rotators are developed by utilizing both domestic and international advantages.
Turning Rolls are produced in accordance with pressure vessel factory specifications.
These items are used in the automatic handling and welding of metal round containers. Equipment is required to build pipelines and pressure vessels.
Depending on the diameter of the workpiece, self-adjustable turning rolls rotators can automatically alter the angle of the wheels.
In order to achieve four-wheel driving, the four driving rollers use full-gear wheel drive.
It combines rubber and steel wheels combined to accommodate various wheel widths, has a sizable carrying capacity, and has powerful drive capabilities.
VFD is used as the method of speed adjustment; it has a low sound and pleasant turning.
Model
| Loading Capacity (kg) | Pipe/Tank Diameter (mm) | Rubber Roller Dia. & Width (mm) | Roller Speed (m/h) | Motor Power (kw) |
Speed Adjust
| |
Rubber Roller | Steel Roller | ||||||
ZTG-5 | 5000 | Φ250-2300 | Φ250*100 | Φ240*20*2 | 6-60 | 0.75 | Variable Frequency Drive (VFD)
|
ZTG-10 | 10000 | Φ320-2800 | Φ300*120 | Φ290*25*2 | 1.1 | ||
ZTG-20 | 20000 | Φ500-3500 | Φ350*120 | Φ340*30*2 | 1.5 | ||
ZTG-30 | 30000 | Φ600-3800 | Φ350*120 | Φ340*30*2 | 2.2 | ||
ZTG-40 | 40000 | Φ600-4200 | Φ400*120 | Φ390*40*2 | 3 | ||
ZTG-50 | 50000 | Φ700-4500 | Φ400*120 | Φ390*40*2 | 4 | ||
ZTG-60 | 60000 | Φ750-4800 | Φ450*120 | Φ440*50*2 | 4 | ||
ZTG-80 | 80000 | Φ850-5000 | Φ500*120 | Φ490*60*2 | 5.5 | ||
ZTG-100 | 100000 | Φ1000-5500 | Φ500*120 | Φ490*70*2 | 7.5 | ||
ZTG-150 | 150000 | Φ1100-6000 | Φ500*120 | Φ600*Φ280 | 2*5.5 | ||
| ZTG-250 | 250000 | Φ1200-7000 | / | Φ700*380 | 2*5.5 | ||
| ZTG-500 | 500000 | Φ1800-8000 | / | Φ850*350 | 2*7.5 | ||
1. The self-adjusting turning rotators should be installed in a strong, ventilated, rain-proof, moisture-proof, dust-proof place, and away from severe vibrations. It is strictly forbidden to spray corrosive liquids on the equipment.
2. When the main and driven roller frames are installed at the same time, it must be ensured that the level of the main and driven frames is equal, and the center line is on the same straight line, and the adjustment is made by measuring the diagonal of the main and driven frames.
3. Requirements for placing the workpiece: The diameter and weight of the workpiece should be strictly followed by the design regulations, otherwise safety accidents will easily occur. According to the length of the equipment, the distance between the main and auxiliary wheels should be adjusted appropriately.
4. The rubber wheel is only suitable for working at normal temperature. Under special circumstances, the higher temperature of the contact between the workpiece and the rubber wheel is ≤75 degrees, otherwise the rubber wheel may be damaged.
5. When in use, the turning rollers should be in full contact with the workpiece, and contact with weld seams or sharp parts is strictly prohibited. At the same time, when lifting the workpiece, it is strictly forbidden to hit the rollers to prevent damage to the rollers or other parts. If the equipment is not fixed, it is likely to hit hard lead to subversion of the whole machine.
6. The self aligning welding rotator is gradually adjusted from low speed to high speed when starting.
When changing the steering, the motor can only be switched after the motor stops, otherwise it is easy to cause the motor to burn out. During operation, no one is allowed to stand within the radius of rotation of the workpiece.
7. In order to ensure the performance of the equipment, all transmission parts should be filled with lubricating oil before use, and the equipment should be filled in the daily inspection and maintenance record form. Welding turning rolls should be inspected regularly after being used for a period of time, and the maintenance record form should be filled out.
Our goods are renowned for their high caliber, dependability, and toughness, which helps our clients in more than ten different industries become more productive and productive.
We hold a company-wide certification for the ISO 9001:2015 Quality Management Standards.
Wuxi Lemar Machinery Equipments has been relied upon by our prestigious clients in the fields of heavy engineering, pressure vessel manufacture, energy & utilities, pharma, and construction.
