Basic Info.
Model NO.
BWJ
Positioner Type
2 Axis Welding Positioner
Flip Speed
Customized
Stop Position
Freely
Rotation Speed
Customized
Positioner Table Diameter
Customized
Drive Mode
Servo
Servo Motor
4kw
Control Mode
CNC
Chuck
Optional
Spindle Center Height
Customized
Rotary Reducer
RV450e (Ratio: 171)
Lifting Mode
Hydraulic Lifting Welding Positioner
Lead Time
30 Days
Colour
Customized
Transport Package
Wooden
Trademark
Lemar
Origin
Wuxi, China
HS Code
8428909090
Product Description
Welding positioner, also known as turning table and positioner, plays the role of changing the position of the workpiece in welding work.
Welding positioner is divided into seat type welding positioner, L-shaped welding positioner, double-axis welding positioner, three-axis welding positioner, etc.
Users choose welding positioner to confirm the size and weight of their welding parts And what brand of robot to use.
The role of the welding positioner on the welding robot:
1. High precision: The welding positioner can turn the workpiece to the ideal welding position, improve the distance compensation between the welding torch and the welding seam, realize precise welding, and stabilize the welding quality. The welding positioner adopts RV reducer, and the repeatability of the positioner can reach +0.1 mm.
2. DC motors are directly driven, reliable performance, wide speed regulation range, and large diameter range of workpieces;
3. The welding positioner has the function of angle counting, which can accurately locate the welding length; through the panel setting, it can be set to stop at any angle of 0~360°. The system has nothing to do with power supply voltage fluctuations, motor speed, and precise control.
Welding positioner is divided into seat type welding positioner, L-shaped welding positioner, double-axis welding positioner, three-axis welding positioner, etc.
Users choose welding positioner to confirm the size and weight of their welding parts And what brand of robot to use.
The role of the welding positioner on the welding robot:
1. High precision: The welding positioner can turn the workpiece to the ideal welding position, improve the distance compensation between the welding torch and the welding seam, realize precise welding, and stabilize the welding quality. The welding positioner adopts RV reducer, and the repeatability of the positioner can reach +0.1 mm.
2. DC motors are directly driven, reliable performance, wide speed regulation range, and large diameter range of workpieces;
3. The welding positioner has the function of angle counting, which can accurately locate the welding length; through the panel setting, it can be set to stop at any angle of 0~360°. The system has nothing to do with power supply voltage fluctuations, motor speed, and precise control.
4. The base of the positioner is welded by thickened profiles and steel plates, and after annealing treatment, the quality and accuracy are reliable.
5. The rotation is driven by servo motor, and the reducer adopts high-precision reducer, which has reliable precision and adjustable speed.
6. Liberate the labor force. The welding positioner is controlled by the welding robot, and the control system realizes unified control. The operator only needs to stand on the assembly station and hold the teach pendant away from the welding range. The welding positioner can automatically drag the weldment , showing the welding seam, and the welding robot can realize automatic welding.
In short, the welding positioner is an unavoidable device in the use of the robot. The welding positioner can improve the welding accuracy, help stabilize the welding quality, and improve the welding efficiency. The welding positioner has a relatively large effect on the welding robot.
5. The rotation is driven by servo motor, and the reducer adopts high-precision reducer, which has reliable precision and adjustable speed.
6. Liberate the labor force. The welding positioner is controlled by the welding robot, and the control system realizes unified control. The operator only needs to stand on the assembly station and hold the teach pendant away from the welding range. The welding positioner can automatically drag the weldment , showing the welding seam, and the welding robot can realize automatic welding.
In short, the welding positioner is an unavoidable device in the use of the robot. The welding positioner can improve the welding accuracy, help stabilize the welding quality, and improve the welding efficiency. The welding positioner has a relatively large effect on the welding robot.
Specification of TWJ-5T Robot welding positioner:
| No. | Name | Specification | Note |
| 1 | Device Dimensions | 4500mm*700mm*800mm | Customized |
| 2 | Spindle center height | 700 | Customized |
| 3 | Equipment rated load capacity | 5000kg | |
| 4 | spinning speed | 0.1-2 rpm | Special-shaped parts can be connected by connecting tooling |
| 5 | AC Servo Motor | 4KW | servo motor |
| 6 | Rotary reducer | RV450E (Ratio: 171) | Accuracy 1 arc minute |
| 7 | Slewing support | 011.30.500 | |
| 8 | Base | Customized&finishing after welding | |
| 9 | Electronic control | PLC control | Electronic control |
Features of the automatic head and tail frame welding positioner used with the cylinder tank robot:
1. Stabilize and improve the welding quality and ensure its uniformity.
When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for workers' operating skills, so the welding quality is stable. In manual welding, the welding speed, dry elongation, etc. are all changed, so it is difficult to achieve uniformity of quality.
2. Improve the working conditions of workers.
Robot welding workers are only used for loading and unloading workpieces, away from welding arcs, smoke and splashes, etc. For spot welding, workers no longer carry cumbersome manual welding tongs, which frees workers from heavy manual labor.
3. Improve labor productivity.
The robot has no fatigue and can produce continuously 24 hours a day.
In addition, with the application of high-speed and high-efficiency welding technology, the use of robot welding can improve the efficiency more obviously.
4. The product cycle is clear, and it is easy to control the product output.
The production cycle of the robot is fixed, so the production schedule is very clear.
5. It can shorten the cycle of product modification and replacement, and reduce the corresponding equipment investment.
Welding automation for small batches of products can be realized.
The difference between a robot and a special machine is that he can modify the program to adapt to the production of different workpieces.
